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Modified Baxter Flyer Assembly for Jute Spinning

In Short:

IJIRA has modified the conventional Baxter flyer assembly of 4 1/4:” Slip Draft Spinning Frame. As a result, the new Baxter flyer assembly has become lighter by 6.7%, the yarn content per doff per bobbin has increased by around 10% and the doff time loss has been estimated to decrease by around 0.42%. The new assembly is being manufactured commercially by the manufacturer and procured by Mill.

In Detail:

The baxter flyer assembly is the main zone of a jute spinning frame where twisting of fibre assembly to yarn happens and finally the yarn is wounded in a container commonly known as bobbin. In Jute Industry 4 ¼” Slip Draft jute spinning frame is predominantly being used. For a 4 ¼” Slip draft jute spinning frame, present baxter flyer assembly weighs around 2250 g and the flyer weight varies from around 800 to 900 g, depending upon the manufacturer. Such heavy weight flyer assembly restricts the operating speed of present jute spinning machine up to 4000 rpm. Moreover, manual stopping of this flyer rotating at high momentum creates problem to the spinning machine operator.
In order to overcome above issues, prevailing design of the Baxter flyer assembly has been modified by IJIRA where there is opportunity of reducing the length of heavier steel body of the assembly (wharve part) and increasing the effective working area at lighter flyer part. With this development the weight of the single Baxter flyer assembly has been reduced by 150g or around 6.7%.
With the development of new Baxter flyer assembly by IJIRA along with the increased bobbin length, the yarn content per doff per bobbin has increased by 10% and as a result the doff time loss has been estimated to decrease by around 0.42% , thereby increasing spinning efficiency.

Commercialization Status:

The development has been commercialized and taken up by Baxter flyer manufacturer for commercial production.
Other Information:
Provisional Patent Application No. 202331030785 dated 28.04.2023 with complete specification submission on 28.04.2024

Patents:

The patent for this technology is under process (Patent Application No. 201831038353). Also, one paper has been published in journal of Natural Fibres in December 2021 (DOI: 10.1080/15440478.2021.2009393).

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